Laboratory Stand “Automation Equipment Installation”

Product Overview

The Educational and Laboratory Stand “Installation of Automation Equipment” is designed for studying the principles and techniques of installing automation equipment. This comprehensive training platform consists of an assembly table and additional sets of elements placed on the assembly field, providing students with hands-on experience in electrical metering systems.

Structurally, the complex includes:

• An assembly table made from a steel profile with an integrated worktop and a pull-out drawer for storing tools.
• A built-in electrical power supply module located above the work surface.
• An aluminum profile frame with a perforated mounting panel for attaching and testing electrical components.

Technical Parameters

• Voltage: 380V
• Сan be equipped with transport rollers

Functional Features

1. Assembly Table:
   • Made of a steel profile with an integrated worktop and pull-out drawer for convenient storage of work tools.
2. Built-In Electrical Module:
   • Protected Sockets:
     1. Power Supply 1~220V, 50Hz, 3A – 2 pcs.
     2. Power Supply 1~36V, 50Hz, 3A – 2 pcs.
     3. Power Supply 1~12V, 50Hz, 3A – 2 pcs.
   • Adjustable Power Supply: 2…30V, 3A – 1 pc.
3. Mounting Field:
   • Made of aluminum profile and equipped with special brackets for quick installation and fixation on the frame.
4. Ventilation Duct Functionalities:
   • Possibility of installing temperature and humidity sensors in the ventilation duct.
   • Pressure sensor mounted on the installation site using a special base with threaded holes and fittings.
5. Laboratory Equipment Set (on request of the customer):
   • Channel heater D100 mm ~220V, 1.2 kW 
   • Duct fan D100 mm with removable central unit
   • Set of pipeline segments and fasteners for ventilation systems D100 mm
   • Measuring controller with two universal inputs, one relay output, and one analog output 4-20mA 
   • Humidity and temperature meter with remote sensor 
   • Triac power regulator with digital control 16A, ~220V
   • Thermocouple in a sleeve with cable outlet.
   • Thermistor in a sleeve with cable outlet 
   • 1.0 MPa overpressure transducer with 4-20mA output.
   • Three-phase electric motor 380V
6. Control Panels and Controls (on request of the customer):
   • Control post housing for 2 sockets
   • Control post housing for 3 sockets
   • Magnetic starter ~220V
   • Magnetic starter mount
   • Socket for installation on a DIN rail ~220V with grounding contact
   • Sound alarm (bell) for installation on DIN rail ~220V
   • Lighting fixtures for installation in the control post ~220V
   • Buttons for installation in the control post
   • Terminal connectors for installation on DIN rail
   • DIN rail limiters
   • Terminal clamps 
7. Protective Devices (on request of the customer):
   • Circuit breaker 2-pole 10A
   • Circuit breaker 2-pole 1A
   • Circuit breaker 1-pole 1A
8. Installation Equipment (on request of the customer):
   • Perforated box 25×40 mm
   • DIN rail 35 mm
   • Mounting kit

Training Projects

1. Assembly of Automation Systems: Practice assembling automation equipment according to given schemes, gaining practical skills in wiring and installation.
2. Temperature and Humidity Sensor Installation: Install and test temperature and humidity sensors in the ventilation duct, understanding their role in automation systems.
3. Pressure Sensor Mounting: Learn how to mount and verify the functionality of a pressure sensor using a special base with threaded holes and fittings.
4. Channel Heater Operation: Study the operation and control of a channel heater (D100 mm, ~220V, 1.2 kW).
5. Duct Fan Testing: Test the functionality of a duct fan with a removable central unit (D100 mm).
6. Measuring Controller Experimentation: Gain experience in using measuring controllers with universal inputs, relay outputs, and analog outputs (4-20mA).
7. Triac Power Regulator Control: Experiment with digital control of a triac power regulator (16A, ~220V).
8. Overpressure Transducer Analysis: Study the behavior and output signals of an overpressure transducer (1.0 MPa, 4-20mA output).

Educational Benefits

• Hands-On Experience: Students gain practical experience by interacting directly with real-world automation components and assembling functional systems.
• Comprehensive Coverage: The stand covers all essential aspects of automation equipment installation, including heaters, fans, controllers, sensors, and protective devices.
• Modular Design: Allows for flexible experimentation with different configurations, enhancing understanding of complex automation systems.
• Safety-Oriented Design: Equipped with circuit breakers and grounding contacts to ensure safe operation during experiments.
• Organized Construction: Includes perforated boxes, DIN rails, and terminal connectors for organized and professional assembly of components.