Product Description
The training platform is designed to demonstrate the structure and operation of a real ABS braking system. It provides comprehensive training on the cognition, operation, and diagnostics of the ABS anti-lock braking system. The platform includes all essential components of the ABS system, such as the electronic control unit, wheel speed sensors, brake pedal assembly, vacuum assist package, front and rear brake discs, brake cylinders, master brake cylinder, reservoir, brake pads, brake pipelines, vacuum pump, and related connectors.
Functional Features
- Comprehensive Training
- Provides training on the cognition of the ABS anti-lock braking system, reading and analyzing the working circuit of the ABS electronic control system, using common ABS detection and diagnostic instruments, detecting faults in various electrical components of ABS, and diagnosing various comprehensive faults of ABS.
- Dynamic Simulation
- Equipped with a high-power drive motor that operates the front and rear brake discs. A frequency converter adjusts the speed to simulate both high and low-speed driving conditions.
- ABS Anti-Lock Demonstration
- When the motor drives the brake disc at high speed, stepping on the brake pedal activates the ABS electronic control unit to monitor wheel slip conditions and initiate anti-lock control on wheels that are about to lock up. The drive motor includes an overload protection device.
- Robust Construction
- The movable platform is made of galvanized square tubes, ensuring sturdiness and stability. The double-layer base frame structure enhances durability. Transparent organic glass covers the front and rear brake discs, protecting students while allowing observation of the mechanical braking process.
- Ergonomic Design
- The front-tilted control and detection platform adheres to ergonomic principles, making it easier for teachers and students to detect electrical signals. The platform is made of 1.5mm cold-pressed steel plates, environmentally friendly, oil-resistant, and corrosion-resistant after high-temperature spraying.
- Interactive Panel
- The control and testing platform panel is made of durable aluminum-plastic material, featuring a color-coded circuit diagram sprayed onto the surface. Students can visually compare the circuit diagram with real components to understand and analyze the working principles of the ABS/ESP system. Detection terminals allow direct measurement of electrical signals such as resistance, voltage, current, and frequency.
- Additional Instruments
- The stand panel includes pressure gauges, vacuum gauge, dynamometer, wheel speed sensors, brake system diagram, and a diagnostic panel for connecting a diagnostic scanner.
List of Works Performed
- Study of the Schematic Diagram of the Hydraulic Brake System Gain detailed knowledge of the hydraulic brake system’s design and components.
- Master Brake Cylinder Operation Analyze the operating principle and characteristics of the master brake cylinder.
- Vacuum Booster Mechanism Study the operation and characteristics of the vacuum booster when engaged with the master cylinder.
- Disc Brake Mechanism (Rigid Two-Cylinder Caliper) Explore the mechanism of a disc brake with a rigid two-cylinder caliper.
- Disc Brake Mechanism (Floating Caliper) Understand the mechanism of a disc brake with a floating caliper.
- Drum Brake Mechanism Study the drum brake mechanism in the hydraulic brake system, including performance testing and brake pad diagnostics.
- ABS Braking System Structure and Operation Investigate the structure and operating principles of the ABS braking system in various braking modes.
- Disc Brake Mechanism Drive Check Inspect the disc brake mechanism drive and practice replacing brake pads.
- Drum Brake Mechanism Drive Check Inspect the drum brake mechanism drive and practice replacing brake pads.
Technical Specifications
- Power supply ~ 50 Hz 220 V (single-phase 220 V, 50 Hz)
- Moving Casters
Educational Benefits
- Hands-On Experience Students gain practical experience by interacting directly with real automotive components.
- Comprehensive Coverage The stand covers all essential aspects of the hydraulic brake system with ABS, making it an ideal tool for both theoretical and practical training.
- Simulation Capabilities Realistic simulation of braking scenarios enhances understanding of ABS functionality under various conditions.
Conclusion
The Educational and Laboratory Stand “Hydraulic Brake System of a Vehicle with Anti-Lock Braking System (ABS)” is a state-of-the-art training solution that combines real-world components with advanced simulation capabilities. Its robust design, interactive features, and wide range of functionalities make it an indispensable tool for teaching and training in automotive engineering and electronics.
